The modernization of fabric efficiency has become one of the most vital indicators of production line efficiency. Being an activewear manufacturer, Yiwu Ziyang Import & Export Co., Ltd. seeks to take care of every meter of fabric by means of innovative designs and manufacturing practices. Today, we will take you on a tour of our factory and observe how much activewear we can produce from a single roll of fabric and how this efficient utilization of fabric ties into our quest for sustainability.
The Magic Transformation of One Roll of Fabric
A standard roll of fabric in our factory weighs about 50 kg, is 100 meters long, and has a width of 1.5m. Wondering how many activewear pieces can be produced from that?
1. Shorts: 200 Pairs per Roll
Lets talk about shorts first. Active shorts are such that it is only obvious an average consumer would deem fit for running errands and outdoor activities. Between 0.5 meters of fabric required to produce each pair of shorts, one roll can yield approximately 200 shorts made.
Designed for comfort and flexibility, the shorts fabrics offer good elasticity and breathability. For example, our activewear shorts are mainly made of moisture-wicking fabric that keeps the body dry during workouts and does not absorb sweat. For durability, we select fabrics that are strong, highly abrasion-resistant, and stand up to washing and vigorous activity.
2. Leggings: 66 Pairs per Roll
Next, we move to leggings. One of the activewear items that sell best is leggings. They have massive appeal in yoga, running, and fitness activities. A pair of leggings therefore consumes about 1.5 meters, translating to about 66 pairs of leggings from one roll.
Leggings are characterized by comfort and support, which require: Highly elastic fabric to offer support in various exercises without inhibition. In addition, usually, the waistband design is wider in leggings, improving comfort since the elastic fabric helps in shaping the body for better performance and confidence. Stitching enhancements will be such that the leggings will be sufficiently durable regarding retaining its shape long after.
3. Sports Bras: 333 Pieces per Roll
And, of course, sports bras. Sports bras are shaped to fit snugly against the body and offer support during exercises. The average fabric requirement for one pair of sports bras is about 0.3m. Hence, it is again possible to provisionally assess that from one roll, approximately 333 bras are produced.
Incorporating that amphitheater space into the design of the sports bras would definitely provide sufficient support to the wearer while allowing free flow for the circulation of air. Combined with moisture-wicking capabilities, this ensures a cool body temperature and dry sensation. Anti-bacterial properties are also infused so there won't be an unbearable stench even after prolonged use. The fabric stretchability guarantees that the shape of the sports bra is retained no matter the strain due to sudden extreme activities.
Behind Efficient Fabric Utilization: Technology and Sustainability
Being in Yiwu Ziyang, we intend to manufacture high-quality apparels which cut any material waste that comes along production processes. Every meter of fabric is duly calculated for every item intended and avoided from wastage in the layout, thus serving to increase production efficiency.
Such a case of sustainable operation is cost-efficient in the sense of finances and in preserving the environment: Thoughtful Designs allow us to take every square inch of fabric into the agenda of output maximization with minimum fabric usage. That is why, while going through our processes, we are putting in extra effort to use eco-friendly materials and continue to develop manufacturing methods that reduce the adverse impact of the pathway on the environment.
Conclusion: Building the Future of Sustainable Activewear
Utilizing fabric efficiently: it empowers Yiwu Ziyang not only to increase that unit's production capacity but also to walk much farther with respect to sustainable development. Utilization of fabrics in itself makes manufacturing potentially available to produce low-waste high-quality activewear for consumers all over the globe.
We promise to further refine our processes, foster the innovation of new fabrics, and spearhead the green change in the industry. Yiwu Ziyang is your trusted partner for any activewear manufacturing. We innovate for more sustainable and comfortable activewear for consumers across the world while efficiently producing.
Post time: Feb-26-2025
